DZNS Refractory Sugar 1100

DZNS Refractory Sugar 1100 is a specialised refractory concrete in the form of a dry packaged mixture, developed specifically for sugar factory equipment with operating temperatures up to 1100 °C. The material is adapted to conditions of high humidity, steam, temperature fluctuations and chemically active environments typical of sugar production.

Temperature resistance

• Maximum operating temperature: up to 1100 °C
• Recommended operating temperature: up to 1000 °C

Scope of application (sugar production)

Used for:

• Lining of thermal units in sugar factories;
• Drying drums;
• Heat generators;
• Chimneys and flues;
• Heating chambers and auxiliary heating zones;
• Repair work in operating sugar factories.

Features of operation in sugar factories:

The material is specially adapted to:

• Increased humidity;
• The effects of steam and condensate;
• Frequent starts and stops of equipment;
• Temperature fluctuations;
• Aggressive production environment.

Main advantages

• Stable operation in conditions of moisture and steam
• High thermal resistance up to 1100 °C
• Increased resistance to temperature cycles
• Minimal shrinkage after heating
• Good adhesion to metal and mineral bases
• Durability in the specific conditions of sugar production

Technical features

• Material type: dry concrete mix;
• Structure: dense, homogeneous;
• Binder: heat-resistant mineral, adapted to humid environments;
• Filler: refractory mineral filler;
• Behaviour when heated: stable, without delamination or crumbling.

Recommendations for use:

1. Mix with clean water to a homogeneous plastic mass;
2. Apply to a clean and prepared surface;
3. Ensure smooth initial heating;
4. Avoid sudden temperature changes at the start of operation.

Packaging

• Bag — 25 kg
• BigBag — 1000 kg (with polypropylene liner for moisture protection)